http://www.ratwell.com/technical/BentleyIndex.html 68-79 Bus Bentley Index by Richard Atwell (and Samba contributors) (c) Copyright 2004-2011 Bentley is a great book but there's no index at the back to help you locate information quickly. Instead you are forced to pick a chapter and search that chapter's contents page or scan the chapter manually. This webpage is a substitute for the missing index. You will have to print these pages in landscape orientation. ================================================================================================================ Headings: ================================================================================================================ Sect. # Heading Chapter Page # 13.7 Abnormal Wear [8] 38 5.3 Adjusting Accelerator Pump (dual-carb engines) [3] 18 5.3 Adjusting Accelerator Pump (single-carb engines) [3] 18 6.3 Accessories [9] 21 6.1 Removing and Installing Air Cleaner [10] 26 6 Air Cleaner [3] 26 5.1 Servicing Air Cleaner [9] 12 1 General Description Air Cleaners [3] 4 6.3 Removing and Installing Air Intake Distributor [10] 28 1 General Description Air System [10] 4 6.8 Alternator [4] 21 6.8 Removing and Installing Alternator [4] 22 10.9 Disassembling and Assembling Annulus Gear [7] 28 6.5 AT Accelerator Linkage (MT and 75 AT) [10] 31 6.4 AT Accelerator Linkage(76 and later) [10] 30 5.2 Changing/Cleaning ATF and Sump Strainer [9] 15 5.2 Checking and Correcting ATF Level (AT only) [9] 14 1 General Description ATF Pump [7] 4 10.6 Disassembling and Assembling ATF Pump [7] 24 10 Repairing Automatic Transmission [7] 19 10.2 Disassembling and Assembling Automatic Transmission [7] 20 4.5 Testing and Replacing Auxiliary Air Regulator [10] 12 10.3 Adjusting Axial Play [7] 23 1 General Description Axle Beam [2] 3 8 Removing and Installing Axle Beams [2] 20 8.6 Removing and Installing Backing Plate [8] 27 5.3 Checking Ball Joint and Tie Rod Seals [9] 18 5.3 Checking Ball Joint Play [9] 17 7.1 Checking Ball Joints [2] 13 7.4 Removing and Replacing Ball Joints [2] 15 6 Basic Car Care [9] 20 1 General Description Battery [4] 4 4 Battery [4] 6 4.1 Servicing and Testing Battery [4] 6 4.1 Testing Hydrometer Battery [4] 7 4.1 Testing Voltage Battery [4] 7 4.2 Removing and Installing Battery [4] 8 4.3 Storing Battery [4] 8 5.5 Checking and Filling Battery [9] 19 4.3 Charging Battery Charger [4] 8 7.1 Removing and Installing Bellows [1] 38 9 Bleeding Brakes [8] 28 5.6 Body and Frame [9] 20 3.2 Adjustment Brake and Valve [9] 5 1 General Description Brake Bands [7] 4 10.4 Adjusting Brake Bands [7] 23 10.3 Removing and Installing Brake Cable [8] 32 7.2 Removing and Installing Brake Caliper [8] 18 7.3 Repair Brake Caliper [8] 18 9.5 Brake Cylinder Paste [8] 30 7.4 Checking Brake Disc [8] 21 7.5 Removing and Installing Brake Disc [8] 21 7.7 Reconditioning Brake Disc [8] 22 7.6 Removing and Installing Brake Disc Splash Shield [8] 22 8.2 Removing and Installing Brake Drums [8] 24 8.7 Reconditioning Brake Drums [8] 28 9.1 Changing Brake Fluid [8] 29 5.4 Checking and Changing Brake Fluid [9] 18 3 Maintenance Brake Fluid Reservoirs [8] 4 9 Brake Fluids [8] 28 6.2 Removing and Installing Brake Hoses [8] 14 5.4 Checking Brake Light Operation [9] 19 4.4 Testing and Replacing Brake Light/Warning Light Switches [8] 9 6.1 Removing and Installing Brake Lines [8] 14 6 Brake Lines and Hoses [8] 14 5.4 Checking Brake Lines and Hoses [9] 19 5.4 Checking Brake Linings [9] 18 7.1 Removing and Installing Brake Pads [8] 16 12 Removing, Repairing and Installing Brake Pedal [8] 34 5.4 Checking Brake Pedal Travel and Freeplay [9] 18 5.1 Testing Brake Pressure Regulator [8] 11 5.2 Removing and Installing Brake Pressure Regulator [8] 13 4.5 Repairs Brake Servo [8] 10 8.3 Removing and Installing Brake Shoes [8] 25 9.4 Flushing Brake System [8] 30 5.4 Checking Brake System for Leaks [9] 18 5.4 Checking Brake Warning Light Switch [9] 19 11 Troubleshooting Brakes [8] 32 5.4 Brakes and Wheels [9] 18 9.3 Bleeding Brakes by Pumping [8] 29 9.2 Bleeding Brakes with Pressure Bleeder [8] 29 20.3 Breakerless Distributor [5] 78 20 Breakerless Transistorized Ignition System (1979 and late [5] 77 5.4 Servicing Brushes and Commutator [4] 13 3 Bumpers [1] 5 8.4 Adjusting Cables [1] 44 3.1 Checking and Adjusting Camber [2] 4 1 General Description Campmobile Equipment [1] 4 7 Campmobile Equipment [1] 30 17.1 Checking and Installing Camshaft and Bearings [5] 58 17 Camshaft and Crankshaft [5] 58 5 Carburetor [3] 9 5.1 Troubleshooting Carburetor [3] 11 5.4 Removing, Rebuilding and Installing Carburetor [3] 19 5.4 Disassembling and Assembling Carburetor [3] 20 5.4 Installation Carburetor [3] 25 1 General Description Carburetors [3] 4 6.1 Care of Car Finish [9] 20 6.2 Care of Interior [9] 21 5.5 Replacing Catalytic Converter [5] 14 4 Charging [4] 6 1 General Description Charging System [4] 4 6 Charging System [4] 14 7 Eliminating Closet Door Rattle [1] 33 6.2 Cloth Upholstery and Carpet [9] 21 1 General Description Clutch [5] 6 15.1 Removing and Installing Clutch [5] 46 15.6 Troubleshooting Clutch [5] 52 15 Clutch and Flywheel [5] 46 15.5 Replacing Clutch Cable [5] 51 5 Clutch Housing [6] 16 5.1 Removing and Installing Clutch Housing [6] 17 5.2 Disassembling and Assembling Clutch Housing [6] 17 5.2 Removing and Installing Clutch Operating Shaft [6] 19 15.5 Adjusting Clutch Pedal Freeplay [5] 51 5.1 Checking Clutch Pedal Freeplay (MT only) [9] 13 15.4 Replacing Clutch Release Bearing [5] 50 1 General Description Clutches [7] 4 19.1 Coil [5] 70 4.2 Testing and Replacing Cold Start Valve [10] 9 5.1 Checking Compression [9] 11 1 General Description Connecting Rods [5] 6 18 Connecting Rods [5] 66 18.1 Removing Connecting Rods [5] 67 18.2 Checking and Installing Connecting Rods [5] 67 18.3 Reconditioning Connecting Rods [5] 68 5.2 Checking Constant Velocity Joint Boots [9] 14 5.2 Checking Constant Velocity Joint Screws [9] 14 3.2 Removing and Installing Constant Velocity Joints [6] 5 3.3 Servicing Constant Velocity Joints [6] 6 4.11 Making Tests and Replacing Control Unit and Wiring Harness [10] 21 19 Conventional Ignition System (except 1979 and later CA Ca [5] 70 13.2 Conventional Tires [8] 35 8.2 Inspecting Convertor [7] 15 8.4 Replacing Convertor Bushing [7] 16 8.3 Replacing Convertor Seal [7] 16 6 Removing and Installing Cooling Air System [5] 16 7 Cooling Air System and Intake Manifold (dual-carb and FI [5] 19 6 Cooling Air System and Intake Manifold (single-carb engin [5] 16 1 General Description Cooling System [5] 6 1 General Description Crankcase [5] 6 16 Crankcase [5] 53 16.2 Disassembling and Assembling Crankcase [5] 55 17.3 Removing and Installing Crankshaft [5] 63 17.4 Disassembling and Assembling Crankshaft [5] 64 17.6 Reconditioning Crankshaft [5] 66 1 General Description Crankshaft and Bearings [5] 6 17.5 Crankshaft End Play [5] 65 15.3 Removing and Installing Crankshaft Oil Seals [5] 48 6.2 Removing and Installing Crankshaft Pulley [5] 19 10.3 Removing and Installing Cylinder Head [5] 33 1 General Description Cylinder Heads [5] 6 12 Cylinders [5] 41 12.1 Removing and Installing Cylinders [5] 42 5.3 Adjusting Dashpot (1971 models only) [3] 18 5.3 Adjusting Dashpot (972 thru 1974 models only) [3] 18 5.1 Checking and Replacing Decel Valve [10] 24 11.1 Removing and Installing Differential [7] 30 11.2 Disassembling and Assembling Differential [7] 32 6 Differential [6] 19 6.1 Removing and Installing Differential [6] 20 6.2 Disassembling and Assembling Differential [6] 21 8.3 Dimmer Relay [4] 27 10.7 Disassembling and Assembling Direct and Reverse Clutch [7] 25 6.7 Testing Disassembled Generator [4] 20 7 Disc Brakes (1971 and later models only) [8] 15 4 Discharging [4] 6 19.2 Distributor [5] 70 19.3 Disassembling and Assembling Distributor [5] 74 5.1 Checking Distributor [9] 11 8.1 Removing and Installing Distributor [5] 23 8 Distributor and Drive [5] 23 8.2 Removing and Installing Distributor Drive Shaft [5] 24 5.6 Lubricating Door and Hood Hinges [9] 20 5.4 Removing and Installing Door Check [1] 11 8.2 Removing Door Contact Switches [4] 27 5.5 Removing and Installing Door Handle [1] 12 5.2 Adjusting Door Striker Plate (and doors and lids) [1] 8 5 Doors [1] 8 1 General Description Doors and Windows [1] 4 4.1 Testing and Replacing Double Relay [10] 7 9.5 Removing and Installing Drag Link and Drop Arm [2] 24 11.3 Removing and Installing Drive Pinion [7] 35 12.1 Adjusting Drive Pinion [7] 38 7.6 Disassembling and Assembling Drive Pinion [6] 37 9.1 Adjusting Drive Pinion [6] 42 9.1 Drive Pinion - Alternate Procedure with VW 385 [6] 44 14.1 Removing and Installing Drive Plate [5] 45 3.1 Removing and Installing Driveshafts [6] 5 8 Drum Brakes [8] 23 8.1 Adjusting Drum Brakes [8] 23 5.3 Adjusting Dual Carburetors [3] 15 4.1 Removing and Installing Dual-carburetor Engine and Transmission [6] 12 5.2 Synchronizing Duel Carburetors [3] 11 6.1 Checking EEC Cutoff Valve [10] 27 5.1 Servicing EGR Filter (1973 and later models only) [9] 13 5.5 Electrical System [9] 19 7 Electrically-controlled, Vacuum-Operated EGR Valve [10] 31 5.4 Checking Electromagnetic Cutoff Valve [3] 25 1 General Description Electronic Controls [10] 4 1 General Description Emission Controls [10] 4 1 General Description Emission Controls [3] 4 7 Checking, Repairing and Adjusting Emission Controls [3] 27 1 General Description Emission Controls [5] 6 3 Removing and Installing Engine [5] 7 5.1 Engine and Clutch (including fuel system and FI) [9] 9 4 Removing and Installing Engine and Transmission [6] 9 5.1 Checking and Adjusting Engine Idle [9] 12 1 General Description Engine Mounting [5] 6 7.1 Evaporative Emission Control [3] 27 5.1 Replacing Evaporative Emission Control Canister [9] 13 7.4 Exhaust Afterburning [3] 29 5.1 Replacing Exhaust Afterburning Air Pump Filter [9] 13 7.2 Exhaust Gas Recirculation [3] 27 7 Testing and Replacing Exhaust Gas Recirculation Valve [10] 31 7.2 Checking Exhaust Gas Recirculation Valve [3] 28 5.7 Removing and Installing Exhaust Pipes [5] 16 5 Exhaust System [5] 11 5.1 Checking and Adjusting Exhaust System [9] 12 6 Partial Removal Fan Housing [5] 16 7.1 Removing and Installing Fan Housing [5] 20 6.7 Testing Field Windings [4] 20 3.1 Maintenance Filling Reservoir [8] 4 1 General Description Final Drive [7] 6 11 Final Drive [7] 30 12 Adjusting Final Drive [7] 37 1 General Description Final Drive [6] 5 9 Adjusting Final Drive [6] 41 10.5 Installing Final Drive On Automatic Transmission [7] 24 15.2 Removing and Installing Flywheel [5] 48 1 General Description Flywheel and Drive Plate [5] 6 7.1 Removing and Installing Folding Cot [1] 39 1 General Description Foot Brakes [8] 4 10.8 Disassembling and Assembling Forward Clutch [7] 26 10.1 Removing and Installing Fresh Air and Heating Controls [1] 46 10.2 Removing and Installing Fresh Air Flaps and Linkage [1] 47 5.3 Front Axle and Steering [9] 16 7 Removing and Installing Front Bench Seat [1] 31 3.1 Removing and Installing Front Bumper (1968 through 1972) [1] 6 3.2 Removing and Installing Front Bumper (from 1973) [1] 6 5.1 Removing and Installing Front Door [1] 8 5.7 Removing and Installing Front Door Lock, Release Lever, and Pull Rod [1] 12 5.3 Removing and Installing Front Door Trim Panel [1] 10 5.3 Lubricating Front End [9] 16 7.1 Front Hinged Roof [1] 37 7.1 Removing and Installing Front Hinged Roof [1] 37 3 Front Wheel Alignment [2] 4 5 Front Wheel Bearings [2] 8 5.1 Removing and Installing Front Wheel Bearings [2] 8 5.2 Checking and Adjusting Front Wheel Bearings [2] 9 5.3 Lubricating Front Wheel Bearings (except 1973 and later models) [9] 17 1 General Description Fuel Circuit [10] 3 4 Fuel Filler Flap [1] 7 3.2 Fuel Gauge Sending Unit and Fuel Pickup [3] 6 13.2 Troubleshooting Fuel Gauge [4] 38 13.2 Removing and Testing Fuel Gauge Sending Unit [4] 38 3 Troubleshooting Fuel Injection [10] 5 5 Adjusting Fuel Injection [10] 23 4 Testing and Repairing Fuel Injection System [10] 7 5.4 Adjusting Fuel Level in Float Bowl [3] 25 4.1 Troubleshooting Fuel Pump [3] 7 4.2 Removing and Installing Fuel Pump [3] 7 4.4 Disassembling and Assembling Fuel Pump [3] 8 4.10 Testing and Replacing Fuel Pump and Fuel Filter [10] 20 4 Fuel Pump and Lines (carb engines only) [3] 7 4.3 Checking Fuel Pump Pressure and Delivery Capacity [3] 8 1 General Description Fuel Storage [3] 4 3 Fuel Tank [3] 5 3.1 Removing and Installing Fuel Tank [3] 5 3.3 Treating Corroded Fuel Tank [3] 6 3 Fuses [4] 5 7.3 Disassembling and Assembling Gear Carrier [6] 29 9.8 Removing and Installing Gearbox [2] 30 3.4 Removing, Installing and Adjusting Gearshift Lever and Shift Rods [6] 8 1 Brakes and Wheels General Description [8] 4 6.4 Removing and Installing Generator [4] 17 6.6 Disassembling and Assembling Generator [4] 18 6.1 Troubleshooting Generator [4] 15 6.2 In Car Testing of Generator and Regulator [4] 15 6.5 Replacing/Servicing Generator Brushes and Commutator [4] 18 5.1 Checking and Adjusting Generator or Alternator Belt [9] 10 6 Servicing Governor [7] 13 6.1 Removing and Installing Governor [7] 13 6.2 Disassembling and Assembling Governor [7] 14 2 Greases [9] 5 13.7 Hard Driving [8] 39 8.1 Aiming/Replacing Headlights, Sealed Beam Unit [4] 26 10.3 Heat Ducts and Outlets [1] 48 5.4 Removing and Installing Heat Exchanger (dual-carburetor engine) [5] 14 5.6 Removing and Installing Heat Exchanger (fuel injection engine) [5] 14 5.3 Removing and Installing Heat Exchanger (single-carburetor engine) [5] 13 11 Heated Rear Window [4] 37 1 General Description Heating and Ventilation [1] 4 10 Heating and Ventilation [1] 46 5.17 Removing and Installing Hinge [1] 25 7.1 Removing and Installing Hinges and Roof Supports [1] 39 12 Troubleshooting and Adjusting Horn [4] 37 12 Horns and Buzzers [4] 37 14 Wiring Diagrams How to read current flow diagrams [4] A 1 General Description Hydraulic Controls [7] 5 17.2 Removing, Servicing , Installing Hydraulic Valve Lifters [5] 61 17.2 Bleeding Hydraulic Valve Lifters [5] 62 5.2 Changing Hypoid Oil (1968 and 1969 models only) [9] 14 5.2 Checking Hypoid Oil and Cleaning Magnetic Plug [9] 14 7 Removing and Installing Icebox Cabinet [1] 30 5.3 Adjusting Idle [3] 13 5.2 Adjusting Idle Mixture [10] 25 5.1 Adjusting Idle Speed [10] 23 5.1 Checking and Replacing Idle Speed Regulator (AT only) [10] 25 20.2 Ignition Control Unit [5] 78 1 General Description Ignition System [5] 6 1 General Description Ignition System [4] 4 5.1 Checking and Adjusting Ignition Timing [9] 12 13.7 Improper Inflation [8] 38 10.1 In-car Testing [4] 29 3 Replacing In-line Fuses [4] 6 13.3 Replacing Instrument Panel Bulbs [4] 40 1 General Description Instruments [4] 4 13 Instruments [4] 38 13.3 Removing and Installing Instruments [4] 39 6 Checking and Adjusting Intake Air Preheating System 1970 [3] 26 6 Checking and Adjusting Intake Air Preheating System 1971 [3] 26 6 Checking and Adjusting Intake Air Preheating System 1972 and later [3] 26 4.8 Testing and Replacing Intake Air Sensor [10] 15 4.8 Replacing Intake Air Sensor [10] 17 6 Intake Air System [10] 26 1 General Description Interior Trim and Sliding Roof [1] 4 Body and Frame Introduction [1] 3 Automatic Transmission Introduction [7] 3 Fuel Injection Introduction [10] 2 Fuel System Introduction [3] 3 Brakes and Wheels Introduction [8] 3 Engine and Clutch Introduction [5] 5 1 Front Axle Introduction [2] 2 Electrical System Introduction [4] 3 Transmission and Rear Axle Introduction [6] 3 5.2 Removing and Installing Kickdown Solenoid [7] 11 5.2 Checking Kickdown Switch Operation (AT only) [9] 15 6.2 Leatherette Upholstery and Trim [9] 21 1 General Description Lights [4] 4 5.5 Checking Lights [9] 19 8 Lights and Switches [4] 25 7 Removing and Installing Linen/Clothes Closet [1] 32 5.6 Lubricating Locks [9] 20 7 Removing and Installing Louver (Jalousie) Window [1] 36 6 Lower Ducts and Cover Plates [5] 17 2 Lubricants [9] 4 Lubrication and Maintenance [9] 3 5 Lubrication and Maintenance Operations [9] 9 1 General Description Lubrication System [5] 6 9 Lubrication System [5] 25 7.5 Disassembling and Assembling Mainshaft [6] 34 2 Body and Frame Maintenance [1] 5 2 Automatic Transmission Maintenance [7] 6 2 Fuel Injection Maintenance [10] 5 2 Fuel System Maintenance [3] 4 2 Brakes and Wheels Maintenance [8] 4 2 Engine and Clutch Maintenance [5] 7 2 Front Axle Maintenance [2] 4 2 Electrical System Maintenance [4] 4 2 Transmission and Rear Axle Maintenance [6] 5 4 VW Maintenance Schedule for 1968 through 1974 models [9] 7 3 VW Maintenance Schedule for 1975 and Later Cars [9] 5 6.3 Removing and Installing Manifold Tubes [10] 28 5.2 Manual Transmission and Automatic Transmission [9] 14 4 Master Cylinder [8] 5 4.1 Removing and Installing Master Cylinder [8] 7 4.3 Repairing Master Cylinder [8] 7 7 Mechanically-controlled, Mechanically-Operated EGR Valve [10] 33 4.6 Testing and Adjusting Microswitch (1976 cars VIN 226 2077 584) [10] 14 5.2 Removing and Installing Muffler (dual-carburetor engine) [5] 12 5.5 Removing and Installing Muffler (fuel injection engine) [5] 14 5.1 Removing and Installing Muffler (single-carburetor engine) [5] 12 7.6 Replacing Needle Bearings and Metal Bushings [2] 18 13.3 Normal Tire Wear [8] 36 3.1 Oil Change Service [9] 5 4.1 Oil Change Service [9] 7 9.2 Removing and Installing Oil Cooler (dual-carb or FI engine) [5] 26 9.1 Removing and Installing Oil Cooler (single-carb engine) [5] 25 16.3 Removing and Installing Oil Filler and Breather (single-carb engine) [5] 57 9.3 Testing and Replacing Oil Pressure Switch [5] 26 9.7 Removing and Installing Oil Pressure Valves [5] 28 9.6 Checking Oil Pump [5] 28 9.5 Removing and Installing Oil Pump (dual-carb or FI engine) [5] 27 9.4 Removing and Installing Oil Pump (single-carb engine) [5] 27 5.2 Replacing Oil Return Sleeve [6] 18 16.1 Removing and Installing Oil Strainer (single-carb engine only) [5] 55 2 Oil Viscosities [9] 5 5.1 Changing/Cleaning/Replacing Oil, Oil Strainer, Full-flow Oil Filter [9] 9 4 Replacing Outlet Pipes and Heater Controls Flaps (single-carb engin [5] 11 9 Outside Mirror [1] 46 13.7 Overloading [8] 40 8 Testing and Adjusting Oxygen Sensor Emission Control (1979 and later CA cars on [10] 34 5.2 Checking Pan Screw Torque (AT only) [9] 16 10 Parking Brake [8] 30 10.1 Adjusting Parking Brake [8] 31 5.4 Checking Parking Brake Adjustment [9] 18 10.2 Removing and Installing Parking Brake Lever [8] 31 1 General Description Parking Brakes [8] 4 10.11 Parking Lock [7] 29 6 Removing and Installing Partition Panel Trim [1] 27 13.3 Piston Clearance [5] 44 13.2 Piston Rings [5] 43 13.1 Removing and Installing Pistons [5] 43 1 General Description Pistons and Cylinders [5] 6 13 Pistons and Rings [5] 42 1 General Description Planetary Gears [7] 4 10.10 Planetary Gears [7] 29 7 Removing and Installing Plywood Roof Trim [1] 34 19.2 Adjustment Point [5] 71 6.1 Polishing [9] 20 4.1 Adjusting Position of Engine and Transmission [6] 12 4.4 Testing and Replacing Pressure Regulator [10] 11 3.3 Pressure Testing [7] 8 4 Replacing Primary Throttle Pressure Vacuum Unit [7] 9 1 General Description Pumps and Lines [3] 4 4.1 Adjustment Pushrod [8] 5 4.3 Quick Charging [4] 8 13.2 Radial Tires [8] 35 1 General Description Rear Axle and Suspension [6] 5 3 Rear Axle Repairs (engine and transmission in car) [6] 5 7 Removing and Installing Rear Bench Seat [1] 31 5 Rear Brake Pressure Regulator [8] 11 3.3 Removing and Installing Rear Bumper (1968 through 1972) [1] 7 3.4 Removing and Installing Rear Bumper (from 1973) [1] 7 5.2 Replacing Rear Driveshaft Oil Seal [6] 18 10 Rear Suspension [6] 49 10.2 Removing and Installing Rear Suspension Components, Including Bearing Housing [6] 56 10.4 Alignment Rear Wheel [6] 59 10.5 Disassembling and Assembling Rear Wheel Bearing Housing [6] 60 5.2 Lubricating Rear Wheel Bearings (except 1973 and later models) [9] 15 6.3 Removing and Installing Regulator [4] 17 9.6 Removing and Installing Relay Lever, Lever Shaft, and Bushings [2] 25 5.14 Removing and Installing Remote Control Lock and Center Lock [1] 21 5.15 Adjusting Remote Control Lock and Center Lock [1] 23 3.2 Removing and Installing Reservoirs [8] 4 8 Reverse Gears and Mainshaft Bearing [6] 39 12.2 Adjusting Ring Gear [7] 40 9.2 Adjusting Ring Gear [6] 48 13.7 Road Surfaces [8] 39 3.1 Road Testing [7] 6 10.1 Removing and Installing Rocker Arm Shaft [5] 30 10.2 Disassembling and Assembling Rocker Arm Shaft Assembly [5] 32 7.1 Removing and Installing Roof Luggage Rack [1] 41 7.1 Removing and Installing Roof Seal [1] 38 8.3 Removing and Installing Runners and Cables [1] 43 1 General Description Seats [1] 4 6 Seats and Interior Trim [1] 27 19.4 Secondary Circuit [5] 76 13.1 Removing and Installing Selector Lever [7] 43 13.2 Adjusting Selector Lever Cable [7] 44 13 Selector Lever, Selecting Rods, and Cable [7] 42 4.9 Testing and Replacing Series Resistance Injectors and Series Resistance Block [10] 18 7 Removing and Installing Servo Pistons and 1st/2nd Gear accumulator [7] 14 7.4 Adjusting Shift Forks [6] 32 7.1 Disassembling and Assembling Shift Housing [6] 28 Replacing Shock Absorber Stud [2] 17 4 Shock Absorbers [2] 6 4.1 Checking and Adjusting Shock Absorbers [2] 7 4.2 Replacing Shock Absorbers [2] 7 10.1 Shock Absorbers [6] 55 10.1 Checking Shock Absorbers [6] 55 10.1 Replacing Shock Absorbers [6] 56 5.2 Checking Shock Absorbers [9] 16 5.3 Checking Shock Absorbers [9] 18 6 Removing and Installing Side Trim Panels [1] 28 5.3 Adjusting Single Carburetor [3] 14 4.2 Removing and Installing Single-carburetor Engine and Transmission [6] 15 5.11 Removing and Installing Sliding Door [1] 19 5.12 Adjusting Sliding Door [1] 20 5.10 Removing and Installing Sliding Door Outside Runner Cover [1] 18 5.13 Removing and Installing Sliding Door Retainer [1] 21 5.16 Removing and Installing Sliding Door Retainer Rear Bracket [1] 24 5.18 Removing and Installing Sliding Door Vent Wing [1] 26 8.1 Removing and Installing Sliding Roof [1] 41 8 Sliding Roof (sun roof) [1] 41 8.5 Adjusting Sliding Roof Height [1] 45 8.2 Removing and Installing Sliding Roof Trim Panel [1] 42 5.3 Removing, Adjusting, and Installing Solenoid [4] 10 19.3 Checking Spark Advance Mechanism [5] 74 20.3 Checking Spark Advance Mechanism [5] 80 19.5 Spark Plugs [5] 76 5.1 Servicing and Replacing Spark Plugs [9] 11 20.4 Spark Plugs and Secondary Circuit [5] 80 6.1 Special Cleaning [9] 20 20.1 Special Coil [5] 78 13.1 Replacing Speedometer Cable [4] 38 3.2 Stall Speed Testing [7] 8 5.2 Removing and Installing Starter [4] 10 5.3 VW Starter [4] 10 5.4 Disassembling and Assembling Starter [4] 11 5.5 Starter Bench Tests [4] 14 5.4 Servicing Starter Drive [4] 12 5.2 Replacing Starter Drive Bushing [6] 18 1 General Description Starting System [4] 4 5 Starting System [4] 9 5.1 Troubleshooting Starting System [4] 9 1 General Description Steering [2] 4 9 Steering [2] 21 9.10 Locating Steering Centerpoint [2] 34 9.3 Removing and Checking Steering Damper [2] 24 9.9 Disassembling, Assembling, and AdjustSteering Gearbox [2] 31 6.1 Removing and Installing Steering Knuckle [2] 9 6.2 Checking Steering Knuckle [2] 12 6 Steering Knuckles [2] 9 3.3 Checking and Adjusting Steering Lock [2] 6 5.3 Checking Steering Play [9] 17 9.7 Removing and Installing Steering Wheel, Steering Column, and Steering Column Tube [2] 26 7 Removing and Installing Storage Shelf [1] 33 1 General Description Suspension [2] 4 8.2 Removing and Installing Switches in Dashboard [4] 27 1 General Description System Voltage and Polarity [4] 4 15.6 Troubleshooting Table [5] 53 6.3 Removing and Installing Tapered-roller bearings [6] 23 16.4 Repairing Tapped Holes [5] 58 4 Temperature Effects [4] 6 4.8 Testing Temperature Sensor I [10] 16 4.7 Testing and Replacing Temperature Sensors [10] 14 7.2 Checking and Adjusting Temperature Switch (AT only) [3] 28 1 Test Equipment [9] 4 3.3 Testing Hydraulic Control Circuit [7] 8 6.1 Adjusting Thermostat [5] 18 7.2 Checking and Adjusting Thermostat and Cable [5] 23 6.1 Checking Thermostatic Valve [10] 27 4.3 Testing and Replacing Thermo-time Switch [10] 10 6.2 Removing and Installing Throttle Valve Housing [10] 27 5.4 Removing and Installing Throttle Valve Positioner [3] 20 7.3 Throttle Valve Positioner [3] 28 5.3 Adjusting Throttle Valve Positioner (1968 thru 1971 models only) [3] 16 7.2 Checking and Adjusting Throttle Valve Switch (AT only) [3] 28 4.6 Testing and Replacing Throttle Valve Switch or Microswitch [10] 13 9.4 Removing and Checking Tie Rods [2] 24 19.2 Adjusting Timing [5] 72 20.3 Adjusting Timing (breakerless) [5] 79 5.4 Checking Tire Condition and Tire Pressures [9] 19 13.2 Tire Pressures [8] 35 13.2 Tire Types and Pressures [8] 35 13.6 Changing Tires [8] 37 6.3 Tires and Accessories [9] 21 3.2 Checking and Adjusting Toe [2] 5 14 Torque Converter (dual-carb and FI engine) [5] 45 1 General Description Torque Convertor [7] 4 8 Torque Convertor [7] 15 8.1 Removing and Installing Torque Convertor [7] 15 8.5 Cleaning Torque Convertor [7] 16 7.2 Removing and Installing Torsion Arm [2] 13 7.3 Checking Torsion Arms [2] 13 7 Torsion Arms, Suspension Ball Joints, and Torsion Bars [2] 13 7.5 Removing and Installing Torsion Bars [2] 17 10.3 Adjusting Torsion Bars [6] 58 9 Removing and Installing Transmission [7] 17 7 Transmission [6] 26 5.2 Checking Transmission and Final Drive for Leaks [9] 16 4.1 Removing and Installing Transmission Carrier [6] 14 1 General Description Transmission Case [6] 4 10.1 Separating Transmission Case From Final Drive Housing [7] 19 7.2 Removing and Installing Transmission Gear Train [6] 29 1 General Description Transmission Gears and Synchronizers [6] 5 3 Troubleshooting [7] 6 3 Troubleshooting Procedures [10] 6 9 Removing Turn Signal Switch [4] 28 7 Removing and Installing Turn Signal Switch and Ignition/Steering Lock [4] 23 9 Testing Turn Signal/Emergency Flasher Relay [4] 28 9 Replacing Turn Signal/Emergency Flasher Relay [4] 28 9 Testing Turn Signals and Emergency Flashers [4] 28 19.2 Checking Vacuum Advance Cutoff [5] 73 4.5 Testing Vacuum Check Valve [8] 11 4.5 Removing, Repairing and Installing Vacuum Powered Brake Servo [8] 10 5.3 Disassembling and Assembling Valve Body [7] 12 5 Servicing Valve Body and Valve Body Assembly [7] 10 5.1 Removing and Installing Valve Body Assembly [7] 10 11.8 Valve Clearance [5] 41 5.1 Checking and Adjusting Valve Clearance [9] 11 10 Valve Gear and Cylinder Heads [5] 30 11.3 Checking and Replacing Valve Guides [5] 37 11.4 Replacement Valve Seats [5] 38 11.5 Refacing Valve Seats [5] 38 11.2 Removing and Installing Valve Springs (head installed) [5] 37 1 General Description Valve Train [5] 6 11 Valves [5] 36 11.1 Removing and Installing Valves [5] 36 11.6 Refacing Valves [5] 39 11.7 Lapping Valves [5] 40 11.9 Adjusting Valves [5] 41 3.4 Scheduled Vehicle and Emission Control Checks [9] 6 4.2 Scheduled Vehicle and Emission Control Checks (every 6,000 mi. or 1 [9] 7 3.3 Scheduled Vehicle and Emission Control Maintenance [9] 6 4.3 Scheduled Vehicle and Emission Control Maintenance [9] 8 5.9 Removing and Installing Vent Wing and Vent Wing Frame [1] 15 1 General Description VW Computer Analysis [4] 4 14 Wiring Diagrams VW Type 2 - Backup Lights, Starting Control, Shift Consol [4] H 14 Wiring Diagrams VW Type 2 - Fresh Air Fan, Rear Window Defogger [4] C 14 Wiring Diagrams VW Type 2 - from August 1967 (1968 and 1969 model years) [4] B 14 Wiring Diagrams VW Type 2 - from August 1969 (1970 Models) [4] D 14 Wiring Diagrams VW Type 2 - from August 1970 (1971 Models) [4] E 14 Wiring Diagrams VW Type 2 - from August 1971 (1972 Models) [4] F 14 Wiring Diagrams VW Type 2 - from August 1972 (1973 through 1975 Models) [4] G 14 Wiring Diagrams VW Type 2 - from August 1975 (1976 Models) [4] I 14 Wiring Diagrams VW Type 2 - from August 1976 (1977 and 1978 Models) [4] J 14 Wiring Diagrams VW Type 2 - from August 1978 (1979 Models) [4] K 14 Wiring Diagrams VW Type 2 - Supplement to Wiring Diagram G [4] G 12 Warning Buzzer [4] 38 6.1 Washing [9] 20 6.1 Washing Chassis [9] 20 7 Checking, Removing and Installing Water Pump [1] 30 6.1 Waxing [9] 20 13.7 Alignment Wheel (faulty) [8] 40 5.3 Checking Wheel Alignment [9] 18 1 General Description Wheel Bearings [2] 4 8.4 Removing and Installing Wheel Cylinder [8] 27 8.5 Repair Wheel Cylinder [8] 27 13.5 Wheel Rotation [8] 37 13.1 Wheels [8] 35 13.4 Removing and Installing Wheels [8] 36 13 Wheels and Tires [8] 35 13.7 Wheels Out of Balance [8] 40 5.8 Removing and Installing Window Lifter and Door Window Glass [1] 13 5.8 Replacing Window Lifter Cable [1] 15 5.6 Removing and Installing Window Rear Guide Channel and Run Channel [1] 12 10.9 Windshield Washers [4] 37 10.1 Troubleshooting Windshield Wiper [4] 29 1 General Description Windshield Wipers [4] 4 10.8 Troubleshooting Windshield Wipers [4] 35 10 Windshield Wipers and Washer [4] 28 5.5 Checking Windshield Wipers and Washers [9] 19 13.2 Winter Tires [8] 35 10.6 Removing, Installing and Adjusting Wiper Arms [4] 33 10.6 Removing, Servicing and Installing Wiper Blades and Arms [4] 33 10.4 Removing and Installing Wiper Motor [4] 31 10.5 Disassembling and Assembling Wiper Motor [4] 31 10.2 Removing and Installing Wiper Motor and Frame [4] 29 10.3 Replacing Wiper Shaft, Wiper Shaft Bearing, or Connecting Rod [4] 30 10.7 Removing and Installing Wiper Switch [4] 34 1 General Description Wiring [4] 4 14 Wiring Diagrams [4] 40 9.1 Adjusting Worm and Peg Steering [2] 22 9.2 Adjusting Worm and Roller Steering [2] 23 ================================================================================================================ History: ================================================================================================================ Thanks to these folks for their time and contribution to make this index possible. 04/15/04 - Chapter 1 (ratwell) 04/16/04 - Chapter 7 (Thor C. Conley) 04/17/04 - Chapter 10 (Randy McMullin) 04/18/04 - Chapter 3 (ratwell) 04/19/04 - Chapter 8 (Randy McMullin) 04/19/04 - Chapter 5 (Thor C. Conley) 04/19/04 - Chapter 2 (Dave Stefun) 04/20/04 - Chapter 4 (Matt Cuddy) 04/21/04 - Chapter 6 (ratwell) 04/21/04 - Chapter 9 (Michael Paul) 05/06/09 - Added tables to text version 09/07/11 - Fixed broken photos, added translate button, updated footer